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First
Level is a fully integrated, Internet-capable parts manufacturing
solution designed specifically for suppliers to the automotive industry
or similar manufacturers operating under the constraints of EDI
releases, just-in-time deliveries and ISO requirements. Our solution
has been instrumental in contributing to growth and profitability
by:
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- Allowing growth without adding
overhead
- Improving quality
- Reducing inventories
- Improving delivery performance
- Reducing overall costs
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First Level can be installed as both a single-facility solution
and as a multi-location corporate-wide solution.
First Level has continuously evolved as business requirements
have changed and as new technology has become available.
The sections below provide a brief description of each of the
programs in the major areas of First Level. Please contact
MFG/EDP for full details regarding our comprehensive parts manufacturing
solution.
Estimating
- Ten price/quantity breaks
- Automatic recalculation
- Quotation history
- Automatically create routings,
bills of material, and inventory records
- User-defined formulas
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Routings
- Gross, net and average net
- Setup and average setup
- Detailed layouts
- Unlimited text per operation
- Outside operations and specifications
- View drawings
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Bills
of Material
- Alternate items
- Back flush
- Auto-requisition items
- Scrap factor
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Finite
Scheduling
- Schedule primaries and secondaries
- Modify capacity, setup, nets,
or add machines on the fly
- Gantt charts on line by routing
group, machine or order
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Production
- Shop floor bar code data collection
- Real time production data
- Real time costs
- Unplanned operations
- Outside operations tracking
system
- Capacity planning
- Absence and indirect time
tracking
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Manufacturing
and Sales Order Entry
- Manufacturing and sales order
entry
- Multi-line order entry
- EDI interface
- Fifty-two bucket requirements
- Automatic inclusion of BOM,
routing, and estimated cost
- Immediate demand on inventory
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Invoicing
- Credits, debits, re-bills,
and miscellaneous invoices
- Automatic generation from
shipments or returns
- Accounts
receivable interface
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Bar Code
Labeling
- Production interface
- Unlimited formats
- Variable data inclusion
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Shipping
- On-line requirements
- Immediate inventory update
- Returns tracking
- ASNs
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| MATERIAL PLANNING & CONTROL
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Infinite
Scheduling
- Shows what to make and when
based upon shipping requirements
- Allows you to create a schedule
matrix showing required activity over a date range
- Shop overload conditions
- Quote horizon
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Inventory
- On-line MRP demand over time
- Six class types
- Tooling inventory and locator
- Raw material stock locator
- On-line transaction history
- Cycle counts
- B2B projected demand
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Purchasing
- Requisitioning
- Quoting
- Purchasing
- Supply chain
- Blanket PO's
- Capital Projects
- Receiving
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Control
Plans
- Sample frequency
- Non-conformance
- In-process plans
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FMEA
Plans
- Failure characteristics
- Controls
- Corrective action
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Gage
Control
- Gage control
- Gage history
tracking
- User-defined
gages
- Multiple occurrences
- Gage R&R
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Preventive
Maintenance
- Tracks any type
of device
- Production counts
interface
- Corrective maintenance
history
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Rejection
System
- Rejection tracking
- Corrective action
- Root cause analysis
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Statistical
Process Control
- Job process study
on multiple lots
- On-line data
measurement
- Trend charts
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Certifications
- 150 stored material
chemistries
- Record material
actual chemistries
- Tracks materials
to jobs by chemistry, PO, vendor
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Accounts
Payable
- Includes comprehensive
on-line inquiries
- Provides tools
for effective cash management
- Allows multi-period
processing
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Accounts
Receivable
- Includes comprehensive
on-line inquiries
- Allows balance
forward or open item payments
- Includes extensive
reporting capabilities
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General
Ledger
- Allows processing
of multiple periods/years
- Allows sub-ledger
"clear-to" and consolidation of accounts
- Allows nearly
unlimited user-defined statements
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Payroll
- Allows multiple
divisions/departments per company with expense distribution
- Provides eighteen
pre-tax and/or post-tax deductions
- Includes comprehensive
reporting
- Table driven
- I.R.S. Interface
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The following items
from the First Level parts manufacturing system are B2B/E-commerce
enabled:
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| Estimating
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Inventory
- Vendor planning schedules
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Order
Entry
- Inbound orders (any EDI transactions;
e.g., 830's, 862's)
- Outbound order confirmations
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Shipping
- Outbound shipper / bill of
lading
- Outbound invoices
- Outbound export documents
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Accounts
Receivable
- Outbound statements
- Outbound invoices
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Quality
Control
- Inbound customer corrective
actions
- Outbound customer corrective
actions
- Inbound vendor corrective
actions
- Outbound vendor corrective
actions
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Purchasing
- Outbound RFP/RFQ
- Inbound quotes / proposals
- Outbound purchase orders
- Outbound projected requirements
reports
- Outbound shipment requests
- Outbound performance evaluations
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Receiving
- Inbound shippers
- Outbound receiving confirmations
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Euphrates is a flexible,
cost effective Supply Chain Management (SCM) solution that allows
companies of all sizes to automate document flow between their
enterprise systems via direct database/ERP integration and those
of their business partners. By leveraging the Internet and other
technologies, Euphrates makes it possible to communicate with
your supply chain via the web, EDI, paging, emailing and faxing.
Euphrates is integrated into all MFG/EDP solutions but
is also sold as a stand-alone product/service. If your company
is looking for an effective and efficient SCM solution, please
contact MFG/EDP to discuss other methods of using Euphrates
to communicate with your partners. |
- A verifiable
25% reduction in cycle times
- Total manufacturing
cycle time reductions from 6 weeks to 4 weeks (on
average 30%)
- Shorter
cycle times led to reduced inventory levels resulting
in a one-time $250,000 savings at an installed company
- Lower inventory
costs resulted in ongoing bottom line savings due
to lower inventory carrying costs, reduced obsolescence
and decreased administrative costs
- Reduced
inventory and shorter cycle times improved the company's
ability to react to marketplace changes
- Calculated
first year ROI is estimated to be in excess of 10
times the investment
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Below is a list of the types of documents that can be electronically
exchanged using Euphrates in conjunction with another MFG/EDP
solution.
| Estimating
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Inventory
- Vendor planning schedules
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Order
Entry
- Inbound orders (any
EDI transactions, e.g., 830's, 862's)
- Outbound order confirmations
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Shipping
- Outbound shipper / Bill
of lading
- Outbound invoices
- Outbound export documents
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Accounts
Receivable
- Outbound statements
- Outbound invoices
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Quality
Control
- Inbound customer corrective
actions
- Outbound customer corrective
actions
- Inbound vendor corrective
actions
- Outbound vendor corrective
actions
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Purchasing
- Outbound RFP/RFQ
- Inbound quotes / proposals
- Outbound purchase orders
- Outbound projected requirements
reports
- Outbound shipment requests
- Outbound performance
evaluations
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Receiving
- Inbound shippers
- Outbound receiving confirmations
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| Purchasing On-Line is
a fully integrated, Internet capable purchasing and inventory
solution. The purchasing system is designed specifically
to provide the time and information necessary to negotiate
prices, reduce inventory and improve quality. The inventory
system, via its JIT functionality, is specifically designed
to allow you to optimize your inventory levels based upon
raw material and finished goods requirements. Committed,
reordered and actual balances inquiries provide you with
all the necessary information to make informed decisions.
Our solution has been instrumental
in contributing to growth and profitability by:
- Reducing inventories
- Obtaining price
reductions
- Reducing purchase
order costs
- Improving delivery
time
- Improving quality
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Purchasing On-Line has been installed as both a single-facility
solution and as a multi-location corporate-wide solution.
Purchasing On-Line has continuously evolved as business
requirements have changed and as new technology has
become available - thus ensuring our customers' initial
investment.
The sections below provide a brief description of
each of the programs in the major areas of Purchasing
On-Line. Please contact MFG/EDP for full details regarding
our comprehensive materials management solution.
Purchasing
- Requisitioning
- Quoting
- Purchasing
- Supply chain
- Blanket PO's
- Capital Projects
- Receiving
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Inventory
- On-line MRP demand
over time
- Six class types
- Tooling inventory
and locator
- Raw material stock
locator
- On-line transaction
history
- Cycle counts
- B2B projected
demand
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The following
items from the Purchasing On-Line and Inventory
system are B2B/E-commerce enabled:
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Purchasing
- Outbound RFP/RFQ
- Inbound quotes
/ proposals
- Outbound purchase
orders
- Outbound projected
requirements reports
- Outbound shipment
requests
- Outbound performance
evaluations
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Inventory
- Vendor planning
schedules
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 Accounting
Solutions |
| Financial Controls is a fully integrated
Internet enabled cross industry accounting solution. It
interfaces with MFG/EDP's First Level, Enterprise and
Purchasing On-Line solutions, and it can be used as a
stand-alone accounting solution.
The sections below provide a brief description of
each of the programs in the major areas of Financial
Controls. Please contact
MFG/EDP for full details regarding our comprehensive
financial solution.
Accounts
Payable
- Includes comprehensive
on-line inquiries
- Provides tools
for effective cash management
- Allows multi-period
processing
|
Accounts
Receivable
- Includes comprehensive
on-line inquiries
- Allows balance
forward or item payments
- Includes extensive
reporting capabilities
|
General
Ledger
- Allows processing
of multiple periods/years
- Allows sub-ledger
"clear-to" and consolidation of accounts
- Allows nearly
unlimited user-defined statements
|
Payroll
- Allows multiple
divisions/departments per company with expense
distribution
- Provides eighteen
pre-tax and/or post-tax deductions
- Includes comprehensive
reporting
- Table driven
|
The following
items from MFG/EDP's Financial Controls solutions
are B2B/E-commerce enabled:
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Accounts
Receivable
- Outbound statements
- Outbound invoices
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 Solutions
for distributors. |
| Enterprise
is a fully integrated, Internet capable distribution
/ manufacturing solution designed specifically for
distributors. Enterprise order entry supports catalog
phone sales, Web shopping cart as well as wholesale,
retail and home sales.
Our solution has been instrumental in contributing
to growth and profitability by:
- Increasing
sales
- Improving
quality
- Reducing
inventories
- Improving
delivery performance
- Reducing
overall costs
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Enterprise has been installed as both a single facility
solution and as a multi-location corporate-wide
solution.
Enterprise has continuously evolved as business
requirements have changed and as new technology
has become available - thus insuring our customers
initial investment.
The sections below provide a brief description
of each of the programs in the major areas of
Enterprise. Please contact MFG/EDP for full details
regarding our comprehensive distribution solution.
Distribution
Order Entry
- Point of
sale
- Credit cards
- Web interface
- Wholesale
orders
- Multiple
pricing structures
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Inventory
- On-line
MRP demand over time
- Six class
types
- Tooling
inventory and locator
- Raw material
stock locator
- On-line
transaction history
- Cycle counts
- B2B projected
demand
|
Invoicing
- Credits,
debits re-bills, and miscellaneous Invoices
- Automatic
creation from shipments or returns
|
Shipping
- On-line
requirements
- Immediate
inventory update
- Returns
tracking
|
The
following items from the Enterprise distribution
system are B2B/E-commerce enbaled:
|
| Estimating
|
Inventory
- Vendor planning
schedules
|
Order
Entry
- Inbound
orders (any EDI transactions; e.g., 830's,
862's)
- Outbound
order confirmations
|
Shipping
- Outbound
shipper / bill of lading
- Outbound
invoices
- Outbound
export documents
- ASNs
|
Accounts
Receivable
- Outbound
statements
- Outbound
invoices
|
Quality
Control
- Inbound
customer corrective actions
- Outbound
customer corrective actions
- Inbound
vendor corrective actions
- Outbound
vendor corrective actions
|
Receiving
- Inbound
shippers
- Outbound
receiving confirmations
|
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| MATERIAL
PLANNING & CONTROL
|
Infinite
Scheduling
- Shows what
to make and when based upon shipping requirements
- Allows you
to create a schedule matrix showing required
activity over a date range
- Shop overload
conditions
- Quote horizon
|
Bar
Code Labeling
- Production
interface
- Unlimited
formats
- Variable
data inclusion
|
Purchasing
- Requisitioning
- Quoting
- Purchasing
- Supply chain
- Blanket
PO's
- Capital
Projects
- Receiving
|
|
Accounts
Payable
- Includes
comprehensive on-line inquiries
- Provides
tools for effective cash management
- Allows multi-period
processing
|
Accounts
Receivable
- Includes
comprehensive on-line inquiries
- Allows balance
forward or item payments
- Includes
extensive reporting capabilities
|
General
Ledger
- Allows processing
of multiple periods/years
- Allows sub-ledger
"clear-to" and consolidation of accounts
- Allows nearly
unlimited user-defined statements
|
Payroll
- Allows multiple
divisions/departments per company with
expense distribution
- Provides
eighteen pre-tax and/or post-tax deductions
- Includes
comprehensive reporting
- Table driven
- I.R.S. Interface
|
Estimating
- Ten price/quantity
breaks
- Automatic
recalculation
- Quotation
history
- Automatically
create routings, bills of material, and
inventory records
- User-defined
formulas
|
Routings
- Gross, net
and average net
- Setup and
average setup
- Detailed
layouts
- Unlimited
text per operation
- Outside
operations and specifications
- View drawings
|
Bills
of Material
- Alternate
items
- Back flush
- Auto-requisition
items
- Scrap factor
- Formularies
|
Finite
Scheduling
- Schedule
primaries and secondaries
- Modify capacity,
setup, nets, or add machines on the fly
- Gantt charts
on-line by routing group, machine or order
|
Production
- Shop floor
bar code data collection
- Real time
production data
- Real time
costs
- Unplanned
operations
- Outside
operations tracking system
- Capacity
planning
- Absence
and indirect time tracking
|
|
Control
Plans
- Sample frequency
- Non-conformance
- In-process
plans
|
FMEA
Plans
- Failure
characteristics
- Controls
- Corrective
action
|
Gage
Control
- Gage control
- Gage history
tracking
- User-defined
gages
- Multiple
occurences
- Gage R&R
|
Preventive
Maintenance
- Tracks any
type of device
- Production
counts interface
- Corrective
maintenance history
|
Rejection
System
- Rejection
tracking
- Corrective
action
- Root cause
analysis
|
Statistical
Process Control
- Job process
study on multiple lots
- On-line
data measurement
- Trend charts
|
Certifications
- 150 stored
material chemistries
- Record material
chemistries
- Tracks materials
to jobs by chemistry, PO, vendor
|
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 Custom
Programming Services |
MFG/EDP
leverages its twenty-five years of development
experience and its proven track record of
turning business requirements into automated
business solutions to provide cross-industry
custom programming services. We provide the
following three tiers of custom application
development:
- Single
user application development (usually
a stand-alone PC application)
- Mid-size
multi-user application development
- Large
scale multi-user application development
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Custom programming services
are available for the following databases:
all Microsoft databases, DB2 and Oracle on
the following operating systems: all Microsoft
operating systems (Windows 98 and higher),
OS/400 and UNIX.
Web development is available on Microsoft's
Internet Information Server using Active Server
Pages, Java and Cold Fusion and the iSeries
Apache internet server using Java. |
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